Narrow Web Hologram Project Line, Narrow Web Electroforming Hard Tank, Narrow Web Embossing Machine, Narrow Web Coating Lamination Machine, Auto Die Cutting Machines, Narrow Web Micro Slitter / Rewinder Machine

Narrow Web Hologram Project Line

Keeping abreast with the cutting edge technology, we are engaged in manufacturing narrow web hologram project line. These lines are specially designed to meet the needs of the clients for the production of holograms and allied products. Precision engineered using the best quality components, these are highly automated in nature and ensure user friendly operations. Available in customized specifications, our range is sturdy in construction and have smooth vibration free performance. Our project line includes narrow web electro-forming hard tank, narrow web embossing machine, narrow web coating & lamination machine, auto die cutting machines and narrow web micro slitter / rewinder machine.

Narrow Web Electroforming Hard Tank

This equipment has been specially designed for the replication of holographic nickel shims by means of an electroforming process. It consists of the electro-deposition of a metal (nickel) on a model (master) capable of conducting electric current. When the deposition is complete it is possible to separate from the master a new nickel copy that is an exact negative.

The aim of this system is to provide a constant supply of the necessary quantity of shims for the embossing machines thus making the end-user of our equipment truly independent in the holographic business. Unlike other manufacturers of Holographic Equipment, we supply an extremely economical Turnkey Package which includes the Electroforming Tank with Electronic Board and Computerized Control Panel, necessary chemical baths, and comprehensive know-how and training for the electroforming process to enable the buyer to commence commercial production of Quality Holograms literally from Day-one.

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Narrow Web Embossing Machine

Item Code: Homl-nw-150

This machine is designed for the industrial production of embossed film for hologram, Using polyester and hot stamping foil of various thickness from 12 micron upwards.

Due to the highly automated nature of this new equipment, the end-user can plan and control all the operating variables of the embossing process such as temperature, pressure and speed from a Single Control Panel. This important feature ensures that optimum results are obtained with every type of base material with minimum wastage (max 3%). The life of the 'Shims' is also extended. Our embossing equipment utilises Coil heating system to ensure a constant and uniform temperature level along the surface of the embossing roller. This even temperature distribution guarantees uniform quality of embossing of images or patterns throughout the production run ,at a comparatively high speed and fast speed.

The Package Includes:

Embossing Unit
Coil Heating System
Control Panel

Click PDF For Technical Specification

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Narrow Web Coating & Lamination Machine

Our machine is designed on the principal of modular construction suitable for extension with coating machine. The machine is an efficient converter, which handle web material or substrates like BOPP, POLYESTER, PAPER, CELLPHONE, PVC, ALUMINIUM FOIL and other allied materials from 10 microns to 120 - micron thickness. The frame is made on heavy duty M.S. body to avoid the vibration.

Our Coating and Laminating Line consists of a Surface Coating Unit, Drying Chamber, Lamination Winding Unit and Centralized Control Panel with Heavy Duty Base and Dampers to ensure vibration free operations with superior.

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Auto Die Cutting Machines

This equipment is designed for the commercial production of Hot Stamping of the Holograms and allied Products, using PET & Die Cutting Foils of various thicknesses from 12µ (twelve microns) up-wards.

Due to the highly automated nature of this latest equipment, the end-user can plan and control all the operating variables and it is very user friendly .The operator can control the web speed from a single control panel. This unique feature ensures that optimum results are obtained with minimum wastage of expensive base material (3 %) max .The cutting die will be either zinc or copper for longer machine life.

Specification

Stamping Station	300 mm (three hundred
Hot Stamping Width	280mm X 230mm (A4
Rewind Roll Dia	400mm (four hundred) max
Un-wind Roll Dia	400mm (four hundred) max
Automatic Roll to Sheet system	Included.
Hot Stamping Speed	5000 IPH
Voltage	380 (three hundred eight) Volts – 50 Hz (fifty)
Power Consumption	5 Kw
Electronic Un-wind/Re-wind Brake	Included
Electronic Meter Counter	Included
Digital Speed Indicator	Included
Stamping Pressure Control in micron	Included
Main Motor	3 HP
Motor Control Systems with Repeat Pass Scanner	Included
Waste Rewinding Unit	Included
Auto Rewinding Unit	Included
Auto Unloading Unit	Included
Micro Controlled digital temp Controller	Included
Machines speed - VFD Controlled	AC Drive Included
Auto sheet Cutting unit	Included
Appox Weight	700 Kgs.
Appox. Dimensions	3mtX1.5mtX1mt

Sheet Cutting Unit

For on Line Sheet Cutting
Fully Electronics Control System.
Individual Setting of Cut Sheet & Alarm Controls
Main Power 230V AC Single Phase
Attach with Machine

Auto Rewinder Unit

Auto Rewinding Unit Control with Sensor & Variable Speed Control Motor
Main Power 230 V AC Single phas
Attach with Machine

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Narrow Web Micro Slitter / Rewinder Machine

Precision Roll Slitting & Rewinding Machine to Slit-All grades of co extruded Multiplayer Plastic Films / Polyester / BOP Plain Films etc.

Construction Specifications:

The machine has solid cast iron side frames for sturdy construction and smooth vibration free performance. All parts are precision ground. The rollers are mounted on sealed anti-friction bearings. At appropriate places we have provided grease points for routing maintenance.

Scope-Of-Supply:

The unwind station is positioned behind the mail slitter re-winder main frame and is supplied complete with one no. shaft with two tapered cones and set core locking device for quick lock up and release.

The input spindles is connected to a pneumatic brake for web tension control and manually operated device for lateral movement of the parent roll for proper centering. Both the controls of brake and lateral movements are extended up-to the front of the machine, which is the operator's main position.

Specification

Roll Width	300 mm
Minm. Slitting Width of Tape	6mm
Working Speed	150 Meters/minute
Electric Motor	1 HP – AC , with Gear Box
Controls	PLC Control
Appx. Size	0.5 mt X 0.7 mtm X 1.3 mt

Narrow Web Micro Slitter / Rewinder Machine

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