Hologram Mastering Lab, Classical Mastering Laboratory, Dot Matrix Mastering Laboratory, Mechanical Recombiner Machine, Electroforming Soft Tank, Mastering Lab

Hologram Mastering Lab

Backed by our streamlined infrastructure, we are manufacturing hologram mastering labs that find application in the development of holograms. Our range encompasses classical mastering laboratory, dot matrix mastering laboratory, mechanical re-combiner machine and electro-forming soft tank. Designed using the advanced technology, these systems offer high performance, efficient functioning and long service life. These systems are incorporated with user friendly features for easy operations. Further, these systems are stringently tested on various quality parameters in order to ensure a flawless range to the clients.

Classical Mastering Laboratory

The Package Includes:

Graphic System
Integrated Photo Resist & Plate Coating System
Holographic Table and Optics
Dot Matrix Mastering System

2D/3D, 3D, Flip-Flop, Microtext, Nanotext, Hidden Image, Stereogram, Kinogram, Special Effects, Animation. 3D Object Shooting, Image Transfer Copying In Both 3D And 2D.

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Dot Matrix Mastering Laboratory

a. Dot matrix system with 1500dpi/2000dpi. Micro-Pattern Design
b. Dot-matrix Artwork Designing software which consist of very user friendly software for creating. Masters for Anti-Counterfeit Label

True Color Images

Kineform
Micro-Text
DOVID
Super-line Patterns
Encryption Design
3D Holo-Patterns

c. Two Software Usage Information brochures with
inbuilt help.
d. Dot-matrix Master Shooting System Structure with vibration isolation system consisting vibration isolation table with pneumatic legs.

e. Optics Position Setting, Kinds of Optics Adjust to make Laser Beam good for shooting and software will enable to choose angle of recording and all other intensity parameters.

f. Automatic Platform Parameter setting capable of creating Stereogram and any combination of 2D/3D Holograms.
g. Inbuilt controls for laser adjustments, plate loading and resolution selection.

h. Software module that helps to choose the type of hologram to be recorded. Chemical formula and chemicals for hologram glass master development

k. Master Developing kit which includes all techniques for development after shooting

l. Master Slivering chemicals and a silvering system for making silverised glass master for electroforming.

m. Recombination Machine to make shims of your desire. Master recombination machine will help you to make big master shims in a very efficient and quick way. The recombination machine is capable of

Maximum 19" x 53" active area recombining
Press Weight of Approximately 30Mpa.
Recombination image selection between Image Size: 0.4" to 2" Square
0 to 200 degree Centigrade Heater Assembly with Digital Display
XY Guide Platform Computer Controlled System that will hot press the desired image to be recombined in a maximum area of 19" x 53"

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Mechanical Recombiner Machine

The Hologram Recombining Machine is designed for creation of Narrow Web / Wide Web diffraction pattern shims for embossing. Pulsed energy embossing from Nickel Shims into a thermoplastic surface, enables high fidelity replication of surface relief holographic and diffractive information. The recombining system is available as a stand along unit or in combination with holographic origination and production equipments. The below mentioned specification are for Model : INFINITE – 10.

The Image transferring system of recombining from small Nickel master to Thermoplastic surface, step by step with required space shifting will be controlled by PC with Windows based software. All required software & PC will be provided with the machine.

Specification

Recombining Area	300 mm X 300 mm
Recombining Speed	10 to 20 strokes/min (Depends on Nickel master size and printing material)
Maximum Recombining unit ( Nickel master Head/Holder)	50 mm X 50 mm
Maximum sys oil	20 Mpa
Working Pressure (Hydraulic System)	30 Tons max
Accuracy of Resolution	+/- 50 micron
Chilling System	Inbuilt with machine
Heating System	Electrical Heater controlled by Microcontroller based Temperature Controller
Power Required	3 Phase 415 VAC 50 Hz
Power Consumption	5 KW approx
Dimension of Machine	1500 mm X 1500 mm X 1000 mm

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Electroforming Soft Tank

Our electroforming tank is developed at has been specially designed for the replication of holographic nickel shims by means of an electroforming process. It consists of the electro-deposition of a metal (nickel) on a model (master) capable of conducting electric current. When the deposition is complete it is possible to separate from the master a new nickel copy that is an exact negative. The aim of this system is to provide a constant supply of the necessary quantity of shims for the embossing machines thus making the end-user of our equipment truly independent in the holographic business. Unlike other manufacturers of Holographic Equipment, we supply an extremely economical Turnkey Package which includes the Electroforming Tank with Electronic Board and Computerized Control Panel, necessary chemical baths, and comprehensive know-how and training for the electroforming process to enable the buyer to commence commercial production of Quality Holograms literally from Day-one.

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Mastering Lab

We provide our services for setting-up of mastering laboratories for holographic industry and the package includes: graphic system, integrated photo resist & plate coating system, holographic table and optics, dot matrix mastering system & hologram mastering lab. However considering the complex nature of the "Master" preparation process and the considerable expense involved in setting-up an in-house Mastering Lab-it is advisable that in the initial phases, the Entrepreneur should preferably out source the "Masters" from reputed and qualified Mastering Labs and only concentrate in producing high quality Holograms and other Holographic Products to achieve a dominating position in the field within the shortest possible time.

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